All posts by remco

White Paper: HACCP vs. HARPC

HACCP vs. HARPC: A Comparison White Paper

HACCP vs. HARPC: A Comparison White Paper

HACCP and HARPC share more than just four letters. They’re both food safety standards based on prevention, but they do differ on execution. Their differences and the similarities aren’t as important as the way they fit together for most food processors, though. A HARPC plan shouldn’t be considered as a replacement, but as a necessary upgrade to the conventional HACCP plan. Understanding how the systems fit together is the first step toward implementing both.

This white paper will help you understand:

  1. Key comparison points between
  2. HARPC as an upgrade to HACCP
  3. How HACCP works
  4. 12 steps of HACCP
  5. How HARPC works
  6. 7 steps of HARPC

Download this White Paper

White Paper: Cleaning Tool Maintenance

Optimizing Food Safety Through Good Cleaning Tool Maintenance White Paper

Optimizing Food Safety Through Good Cleaning Tool Maintenance

Cleaning is a critical step in the management of food safety and quality. Consequently, the correct maintenance of cleaning tools by the food industry is essential to minimize the risk of microbial, allergen, and foreign body cross-contamination. This, in turn, aids compliance to relevant regulatory and legal requirements, HACCP prerequisite programs, and audit standards.

This white paper will help you understand:

  1. What the Global food safety schemes say about cleaning tool maintenance
  2. What you need to do to comply with these safety schemes
  3. Identifying the hazards
  4. Risk Assessment
  5. Validation
  6. Monitoring
  7. Verification

Download this White Paper

2017 Letter from the President of Remco Products

As we look forward to the rest of 2017, I am excited about the future of Remco. 2016 was a banner year for Remco and we are reinvesting in our business to ensure the continued success of our customers. This year Remco has already added four new staff positions that directly support our customers. We added an additional business development manager, an account manager, a new market development manager, and a product manager. In 2017, we also plan to add two additional business development managers and an education and technical support manager. All of these new positions strengthen the level of support that we can provide our customers and further my goal of making Remco a trusted partner in food manufacturing sanitation programs.

With the growth in Remco’s staffing levels, we are also growing the physical space of our offices. We are currently in the midst of a construction and renovation project that will add new conference rooms and a large new meeting room, and revamp existing offices. The total project will effectively double the amount of usable office space at our facility and provide improved opportunities for on-site food safety trainings and presentations.

Thank you for your continued business and we look forward to helping in your success.

Regards,
Mike Garrison

Product Selection Guides

Remco now offers product selection guides to help you and your customers pick the most effective products for your needs. Each guide contains specifications for all the variations of the product it features, along with information about brush fibers, hygienic design, and the available color selection.

Product guides are available for:

We also have industry-specific guides that highlight the most frequently purchased items from some of our more popular customer industries. Guides are currently available for:

We may add more product guides and industry-specific guides in the future, as well. If there is a guide that would particularly be of help to your company or your industry, don’t hesitate to reach out to our customer service department (cs@remcoproducts.com) to let us know. Our customer service representatives can answer any questions you may have in the meantime.

Selling Your Organization on Color Coding

Color coding benefits everyone from the company CEO to individual workers. Selling your organization on color coding is as easy as learning what appeals to each position, and presenting the benefits. Whether you’re a plant safety officer or a salesperson at a distribution company, here’s what you need to know to gain organizational buy-in.

Plant Owners – Minimize risk and product waste

Plant owners carry the responsibility of running a safe processing facility on their shoulders. Color coding can increase the safety of day-to-day operations, somewhat lessening that burden. In the event of charges being carried against a facility, owners/operators must provide a due diligence defense if their product causes illness or death. Color coding is a proven, standard method to prevent cross contamination and is widely accepted by standards organizations. BRC v.7 (2015) requires BRC registered companies to use either color coding or tools that are “visually distinctive” in high-risk areas. Color coding is a significant step towards being able to show auditors that a company is doing their part to minimize risk and promote food safety.
If color coding is helpful in minimizing the chances of cross contamination, it’s essential to minimizing the impact of a foreign body recall due to a piece of a tool breaking off and contaminating the product. If zoning is done by areas, or even shifts, the color of the chipped tool or plastic glove can pinpoint where (and possibly when) the contamination happened, which results in less product needing to be pulled off of shelves.

Middle Management – Simplify training and pinpoint issues

Color coded tool stations can significantly reduce the amount of time that must be spent training each employee. Instead of a complicated system where certain tools are only left certain places, the stations are immediately obvious to even the newest employees. Food processing facilities typically see a high amount of turnover, making brevity in training time even more valuable. Simplify the entire process by having total color tools for different purposes.

Tool stations also promote a culture of responsibility since it’s easy to see if someone didn’t bother to put a tool back in the right place. Having a place for each tool, and having each tool be zoned keeps the factory running smoothly and safely. If a tool is missing, finding it is as simple as asking the shift workers it’s color coded to. Retraining is also easier if it’s immediately apparent when an employee is using the wrong tool for a job.

Employees – Uncomplicate HACCP regulations

Training represents time and money to company executives. To employees, it’s time they’re not working toward production goals. Most workers appreciate a streamlined process that doesn’t require them to remember which station they went to for a tool. Color coded stations also means brooms aren’t propped against walls and buckets aren’t sitting in random places, all waiting to trip an employee who’s not paying enough attention.

Investing in a fully color coded system shows a commitment to food safety that won’t go unnoticed by employees. The shift of a company culture to one that deeply cares about the safety of its products will help employees feel good about their work, which, in turn, can make them better workers.

Getting organizational buy-in is a necessary part of adding color-coding to a company. Without it, the process may not be implemented correctly, if at all. However, once color coding becomes part of the corporate culture, it can streamline operations and training, as well as reduce risk.

Benefits of Corporate Standardization

Corporate standardization is an effective tool for streamlining sanitation programs across multiple production facilities. Over the past several months, Remco has been working with several large food manufactures to implement standardization programs. Throughout the process, Remco and end users identified a number of benefits to the program. The biggest benefit… simplified processes.

Hygiene programs tend to work best when simplicity is the primary consideration. Here are some of the top simplifiers of Remco’s corporate standardization plans:

  • Procurement

    Standardizing tools means spending less of your valuable time searching for compliant products when adding a new tool or replacing existing tools. Standardizing with a single supplier means managing fewer P.Os. and SKUs in the procurement process.

  • Audits (internal/external)

    Internal and external auditors will see one consistent process with understandable documentation for across multiple locations.

  • Best Practices

    Consolidate knowledge across multiple facilities, building collaboration and improving quality.

  • Training Cost Savings

    Enables a corporate-wide training department while limiting the time and money spent developing ad hoc programs at individual locations

  • Employee Mobility

    Move labor force between facilities without jeopardizing the understanding of your food safety program

In addition to simplifying processes, corporate standardization can benefit end users in several additional areas. Remco assist in equipment selection, visual management, tool documentation, and program implementation.

Equipment selection can be a challenging part of the standardization process. There are multiple suppliers selling many tools of varying quality. But, if you are implementing a color-coding plan, HACCP compliance requires more than simply having brushes and tools of the same color. We take into consideration requirements that tools be food safe, hygienically designed and purpose built.

Visual management is another area where we have been able to help end-users. Color-coding programs, proper signage, and appropriate labeling are all issues we consider.

One of the most important aspects a corporate standardization program is the documentation supporting tool compliance with the FDA’s 21 CFR guidance. Remco has documentation ready for every piece of compliant equipment that we supply. We often provide detailed and well-organized sets of documentation to end users.

Finally, when it comes to implementing standardization programs, we have found great success in offering wide-ranging flexibility to end users. We keep a ready stock of items in our warehouse that can be shipped directly to end users. This allows our distributors to quickly fulfill large stocking orders without routing shipments through their shipping centers. In short, this means quicker turnaround times and fewer partial shipments.

If you have questions about corporate standardization, please contact Rob Middendorf
rmiddendorf@remcoproducts.com

Growing Importance of Hygienic Design

Hygienic design of tools and equipment is essential for improving food safety in production facilities, and many people within the industry are arriving at this consensus together. The challenges facing those responsible for food safety are seemingly endless, and companies shouldn’t have to worry about compounding risks with poorly designed cleaning tools.

This past summer I had the privilege of witnessing the consensus building surrounding hygienic design at two different conferences. In March, the 3-A Sanitary Standards Group tackle the challenges of hygienic and sanitary design of equipment. With the ever-increasing complexity and volume of food production, sanitation is becoming more and more daunting. Currently, the standards created by 3-A apply primarily to large equipment, but the organization also recognizes the potential benefits of applying standards to things like hand tools.

In August, I attended the International Association of Food Protection (IAFP) annual conference. The IAFP conference has grown significantly in size and influence over the last few years. Much like 3-A members, IAFP members were talking about hygienic design throughout several Professional Development Groups and across many general sessions.

Deb Smith, Vikan’s Global Hygiene Specialist, spoke to the Food Sanitation and Hygiene PDG on the science of hygienic design applied to cleaning tools. Her talk garnered great interest among attendees both inside and outside the group. It’s obvious the industry is recognizing the importance of hygienic design throughout the cleaning process. Deb is also presenting a webinar covering the same topic on October 6th. You can register here: http://info.foodprocessing.com/1610_remco_webcast_mnt. If you can’t make the live event, your registration will allow you to view an on-demand version for up to one year.

At Remco, our goal is simplifying the challenges faced by food safety professionals. We do this by collaborating with Vikan on many levels. In addition to supplying a full line of hygienic material handling and cleaning tools, we also providing webinars, white papers, training, and consulting. Through these practices, I believe we advance hygienic design and simplify your challenges.

Bottle Brush

Vikan
Vikan Bottle Brush
Series 5381-90
Available in 6 colors

Vikan Bottle Brush - GreenVikan Hook Brush - BlueVikan Bottle Brush - RedVikan Bottle Brush - WhiteVikan Bottle Brush - YellowVikan Bottle Brush - Black

Manufactured with no joint between the handle and brush head, the brush removes a common repository of contaminants. When cleaning, it’s the brush bristle tips that do most of the cleaning. The brush head features extra-stiff bristles at the front, enabling you to clean more quickly and effectively. The bottle brush is intended to clean bottles, drains, and other curved surfaces. The one-piece construction of handle and head is made from FDA compliant polypropylene. Extra-stiff polyester bristles are effective at removing stubborn debris from surfaces.

Specifications:
Length: 16.90”
Width: 3.50”
Height: 3.50”
FDA Compliant Raw Material: Yes
Block Material: Polypropylene
Bristle Material: Polyester
Other Material: Stainless Steel
Unit Weight: 0.44 lbs

Vikan Bottle Brush - Action ShotVikan Hook Brush - Alternate Angle 1 width=Vikan Hook Brush - Alternate Angle 2Vikan Hook Brush - Alternate Angle 3


Download Product Sheet:

Vikan Bottle Brush – 5381-90-x

Hook Brush

Vikan
Vikan Hook Brush
Series 5372
Available in 6 colors

Vikan Hook Brush - GreenVikan Hook Brush - BlueVikan Hook Brush - RedVikan Hook Brush - WhiteVikan Hook Brush - YellowVikan Hook Brush - Black

Cleaning between and around pipes is made easier with the curved design of the hook brush. The hand grip utilizes a threaded recess on the end that allows another handle to be connected to the brush. When connected to a Vikan handle, the extended hook brush allows comfortable cleaning of pipes in high or difficult to reach areas. The brush bristles are secured with noncorrosive stainless steel wires, helping increase longevity. All materials are FDA compliant, and the grip matches the bristle color for easy integration into a color-coding program.

Specifications:
Length: 14.17”
Width: 7.87”
Height: 2.16”
FDA Compliant Raw Material: Yes
Block Material: Polypropylene
Bristle Material: Polyester
Other Material: Stainless Steel
Unit Weight: 0.35 lbs

Vikan Hook Brush - Action ShotVikan Hook Brush - Alternate Angle 1Vikan Hook Brush - Alternate Angle 2Vikan Hook Brush - Alternate Angle 3


Download Product Sheet:

Vikan Hook Brush – 5372x

Grout Brush

Vikan
Vikan Grout Brush
Series 7040
Available in 5 colors

Vikan Grout Brush - GreenVikan Grout Brush - BlueVikan Grout Brush - RedVikan Grout Brush - WhiteVikan Grout Brush - Yellow

This brush is excellent for scrubbing in difficult to reach areas or areas where you only have limited space. The grout brush is suitable for cleaning under equipment, between equipment, getting into corners, cleaning the crevices between floors and walls. The grout brush, with extra stiff angle cut bristles, is great for cleaning grout and other difficult areas. It is mounted with a thread adapter that can be removed for easy cleaning of the whole product. The neck allows for 180° of rotation, great for reaching under equipment.

Specifications:
Length: 8.86”
Width: 1.38”
Height: 3.54”
FDA Compliant Raw Material: Yes
Block Material: Polypropylene
Bristle Material: PET
Other Material: Stainless Steel
Unit Weight: 0.53 lbs

Vikan Grout Brush - Action ShotVikan Grout Brush - Alternate Angle 1Vikan Grout Brush - Alternate Angle 2Vikan Grout Brush - Alternate Angle 3


Download Product Sheet:

Vikan Grout Brush – 7040x